Former Nestlé Factory – Heritage Cluster

Former Nestlé Factory – Heritage Cluster

Project

Shortlisted

Planning Application Link View map

Number/street name:
Nestles Avenue

Address line 2:
Hayes

City:
London

Postcode:
UB3 4QF

Architect:
dMFK Architects

Architect contact number:
+44(0)20 7435 1144


Developer:
Barratt London.

Planning Authority:
London Borough of Hillingdon

Planning consultant:
Barton Willmore

Planning Reference:
1331/APP/2017/1883

Date of Completion:
12/2025

Schedule of Accommodation:
19 x studio flats; 41 x DMS (discount market sale) 1 bed flats; 153 x 1 bed flats; 151 x 2 bed flats; 37 x 3 bed flats; 1 x Class E unit; 1 x health care centre; 1 x nursery

Tenure Mix:
90% Private, 10% DMS (note, this refers to the heritage cluster only - the wider masterplan is 59% private; 2% DMS; 26% shared ownership; 12% rented)

Total number of homes:
401


Site size (hectares):
3.08 (note, this refers to the heritage cluster only - Barratt's masterplan covers 7.16 ha, whilst the wider Segro/Barratt masterplan covers 12.28 ha)

Net Density (homes per hectare):
130.2

Size of principal unit (sq m):
37.2

Smallest Unit (sq m):
37.1

Largest unit (sq m):
98.4

No of parking spaces:
237 (note, this refers to the heritage cluster only - Barratt's masterplan provides 884 parking spaces in total)

Scheme PDF Download



Planning History

The former Nestlé Factory site is in west London. Spanning 12.28 ha, it was originally designed by Wallis Gilbert to house industrial structures for coffee and chocolate production, surrounded by mature trees, green spaces and the Grand Union Canal. The site's rich history dates back to 1914, containing a war memorial and four locally listed buildings which experienced ad-hoc changes over the decades. Aligning with the Hillingdon Local Plan, and capitalising on Crossrail, the GLA designated the site and neighbouring land for mixed-use redevelopment. Proposals integrate residential and employment spaces, embracing sustainable regeneration whilst honouring the site's heritage.

The Design Process

dMFK is leading the design and delivery of the 'Heritage Cluster' within Wallis Gilbert’s iconic former Nestlé factory masterplan in Hayes for Barratt London. This cluster is part of a wider 12-hectare masterplan developed in collaboration with Makower Architects, Hawkins Brown and Chapman Taylor. dMFK’s heritage cluster contributes 401 new homes towards the wider 1,400-home (25% affordable) masterplan, which will also provide three hectares of public realm, 1.5km of redeveloped canal frontage, new workspace and community facilities.

The heritage cluster comprises six buildings, four of which have been delivered. The four occupied blocks house 360 new apartments in total. The two consented unbuilt blocks will accommodate a new much-needed 2,000 sqm healthcare facility, 500 sqm nursery and 41 apartments, completing an ensemble around the rebuilt Wallis Gardens – a 100m² park at the masterplan’s heart, offering public green space, play areas, and industrial heritage-inspired art.

dMFK’s repurposing of the original factory building, Truscon House, honours the site's industrial heritage. Retained and meticulously restored, Wallis Gilbert’s Art Deco entrance tower and façade now feature enhanced thermal efficiency and new thermally efficient Crittall-style windows.

Southeast of Truscon House, Laurina Apartments mirror its architectural style, featuring a matching brickwork grid, tiled panels, and low-slung, long form. To the north, Maya House’s west façade is rebuilt in intricate facsimile of the industrial red brick factory, featuring ceiling heights and Crittall-style windows that match Truscon House. Along the Canal, the 11-storey Forastero House seamlessly integrates the Heritage Cluster with the wider masterplan.

The final two buildings will complete the composition around Wallis Gardens and include the reconstructed former Canteen Hall. dMFK’s consented design restores the hall’s beautiful, deteriorated facades while repurposing the building as a nursery and healthcare facility to serve the community. The adjacent five-storey block will accommodate DMS homes and a café.

Key Features

There is no ‘worst’ apartment. The block overlooking a warehouse faced the greatest design challenge from a privacy perspective, but this was resolved by working in a 22m space between the two buildings and introducing deck access – open-air walkways offering circulation and neighbourly social potential, while creating dual-aspect front-to-back units.

The buildings and wider masterplan they are stitched into greatly enhance connectivity, in turn fostering a sense of community. In addition to restoring the newly public Wallis Garden, the project introduces a route connecting the street with the canal and a 5km trim-trail featuring artefacts from the factory site.

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Scheme Information

Type

  • Multi-Aspect Apartments

Size

  • High rise
  • High density
  • Medium density

Cost/ownership

  • Private Ownership
  • Mixed Tenure
  • Mixed Use

Planning

  • Community Consultation
  • Suburban

Construction/Design

  • Brickwork
  • Contemporary Design
  • Local Vernacular
  • Vernacular
  • Modern methods

Sustainability

  • Sustainable urban Drainage Systems
  • Low embodied carbon construction
  • Biodiversity/Building with Nature

Outdoor areas

  • Private Terraces
  • Roof Gardens
  • Roof Terrace
  • Outside Terrace
  • Biodiversity
  • Garden

Surrounding Area

  • Healthy Streets
  • Landscape
  • Communal Spaces
  • Community Buildings
  • Play Spaces
  • Public open space

Specialised

  • Wheelchair
  • Community

Sustainability

A pivotal aspect of the project is the retention and restoration of iconic heritage structures. The adaptive reuse of Truscon House preserves its historical significance while reducing the embodied carbon associated with new construction. Energy-efficient features such as enhanced thermal insulation and Crittall-style windows reduce heating and cooling demands. The ‘factory in a garden’ vision includes significant green spaces which act as carbon sinks and promote biodiversity, improving air quality and residents' well-being. Pedestrian-friendly design, cycle storage facilities and access to public transportation networks encourage active travel, reducing reliance on carbon-intensive modes. The entire low-car masterplan was designed in anticipation of the Elizabeth Line. The sitewide energy strategy incorporates a communal heating network powered by gas-fired CHP units and supplemented by renewable energy technologies such as PVs, surpassing regulatory requirements and policy targets from The London Plan 2016 and the London Borough of Hillingdon. Passive energy efficiency measures and renewable energy technologies are prioritised across the site, including high-performance heat recovery ventilation systems and energy-efficient lighting. These design measures underscore a commitment to vibrant, sustainable communities. By integrating low-carbon technologies and adhering to planning policies, the project sets a benchmark for environmentally conscious urban development, promoting a low-carbon lifestyle and contributing to a greener future. Ultimately, the redevelopment of the former Nestlé factory exemplifies how thoughtful urban planning and sustainable design foster vibrant, resilient communities in harmony with the environment.
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